Total Productive Maintenance (TPM) Workshop

Is your production interrupted by unplanned equipment breakdowns? Do you have to run machines slower to handle “difficult” materials? Do operators struggle with erratic or poorly performing equipment? Is your equipment one of the causes for poor product quality?
 
If you have automated processes that are causing a lack of process stability, then Total Productive Maintenance is the solution! Through TPM, you:
Reduce unplanned equipment breakdowns
Increase equipment operating uptime
Improve equipment reliability
Increase equipment performance
Identify equipment deterioration sooner to prevent quality defects
Reduce or eliminate setup and adjustment time
Reduce yield losses caused by unused or wasted raw materials
 
Do you want to improve production process stability? Would a TPM program benefit your organization? This one-day workshop is an excellent way to evaluate and get your organization started on a TPM effort. Classroom instruction alternates with shop floor exercises to identify and apply the lessons learned to a practical setup reduction situation. Techniques for setup reduction will be presented along with examples through case studies of actual applications. This is a highly interactive session where participants can actively enter into the discussion and learning process.
 
TPM Practical video presentation: TPM - Total Productive Maintenance
 
Total Productive Maintenance (TPM) Topics covered:
Background on TPM
Zero Concept – Zero Accidents, Zero Defects, Zero Breakdowns
Improving PQDSM
Understanding Losses
                • Types of Losses
                • 8 Big Losses
Six Major TPM Activities and the Five Countermeasures
Autonomous Maintenance
TPM Program
                • The Seven Steps
                • The Three Stages of Development
                • The CAPD Cycle
                • Work Procedures and Standards
Overall Equipment Effectiveness (OEE)
Maintaining the TPM Program
 
This lean workshop can include up to 20 participants and is suitable for a diverse audience: Production Employees, Technical, Supervisory, and Managerial Personnel. Due to the field exercises, this workshop is best held on-site where participants can easily observe the production process.
 
Contact us to learn more about how we can help your organization with our consulting and our open/in house training services.