5S Workshop


This Lean workshop trains employees on the principles of 5S. Classroom instruction alternates with shop floor exercises to identify opportunities for 5S. Participants learn why 5S needs to be the starting point in their Lean Efforts...
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Kaizen Event Workshop

Are you looking to utilize Kaizen Events in your Lean Implementation? Would you like to have your team guided through the process?...

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8 Wastes Workshop


Are you spending money on things that do not contribute value for the customer? Do your customers return products that are defective? Do you fail to have product that the customer wants to buy, yet have excessive inventories of items that aren’t selling? Are your employees waiting on upstream processes before than can perform their work?...
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Continuous Flow Workshop


Achieving continuous flow is the ultimate objective of lean production. Where do you begin? What type of analysis is needed to start developing flow? How do you balance the pacemaker process? What is needed from upstream processes to support the pacemaker? What information flows are needed? How should the process be monitored?...
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Lean Principles Simulation Workshop


This one-day workshop demonstrates the principles and concepts of Lean Manufacturing through lectures and multiple hands-on simulations. It is also intended to provide management staff and employees at all levels of your organization with a basic understanding of Lean Implementation, and the benefits to be gained...
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Mistake Proofing (Poka-Yoke) Workshop


Zero Defects sounds like just a “slogan” - can we really achieve it? Is it true that most Poka-Yoke methods are developed by Production personnel instead of Engineers? 100% inspections doesn’t sound realistic, do they provide any real benefit?...
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Quick Changeover - Single Minute Exchange of Die (SMED) Workshop

Most likely, setups are one of the key reasons for making large batches, so setup reduction is the next phase. While there maybe significant challenges, setup reduction will normally create some of your biggest gains in going Lean. And, the teams that work on this process find it to be extremely rewarding. This is where they most likely hit a home run!...
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Root Cause Analysis (RCA) Workshop

Does your organization experience some problems that have been ”solved” but yet they continue to plague everyone by reoccurring again and again? Each time, we think that the problem has finally been resolved only to find out that it hasn’t. What’s happening, of course, is that we are addressing the symptoms instead of the root cause...
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Total Productive Maintenance (TPM) Workshop

Is your production interrupted by unplanned equipment breakdowns? Do you have to run machines slower to handle “difficult” materials? Do operators struggle with erratic or poorly performing equipment? Is your equipment one of the causes for poor product quality?...
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Value Stream Mapping (VSM) Workshop

Have you visualized the value streams in your organization? Can everyone ”see” how value is provided to your customers? Where is your constraint (pacemaker process)? What information do people in the value stream need to perform their jobs?...
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